Consumption

 

Savings on lubrication

• Shutdown of individual nozzles
• Individual quantity per nozzle
• Rapid reaction for accurate control
• In-tool lubrication

 

Conventional solution

 

Optimal solution with SAL

 

Reproduzierbarkeit en

 

Sicherheit durch perfekte Reproduzierbarkeit

Folgende Parameter werden gespeichert und beim
Werkzeugwechsel automatisch wieder hergestellt:

• Schmiermittel
• Düsen ein/aus
• Beölungsmenge pro Düse
• Luftdruck
• Betriebsart
• Reinigungszyklus
• Zählereînstellungen

 

Changeover time

 

Reduction of changeover time

• Tool-specific data storage 
• Fully automatic oil change
• Fully automatic cleaning cycle

 

Hidden costs

 

Reduction of hidden costs 

• Minimisation of subsequent cleaning
• Increased tool life
• Product quality control

 

Integration

 

Integration of lubrication control into the tool protection system or directly into the press control

• Uniform operating philosophy
• Common storage of tool data records together with the master system
• Utilisation of synergies (stroke rate, angular position, etc.)
• Reduction of hardware costs 

 

Customised solutions

 

Adjustment of the spray chamber to meet specific
requirements

• Upon request, the spray chamber can also be
  customised by means of 3D Printing.

 

Striplube SSL

The slim oiling system for strips and tools The Striplube SSL is a micro process-controlled minimum-quantity lubrication system, based on proven pneumatic micro pumps. The required lubrication quantity can be individually set as needed for each nozzle. The Striplube is synchronised with the press by means of a control input. Same enables automatic adjustment of the lubricant quantity to the actual press stroke rate, if necessary. In the case of error, the integrated maximum opening and oil level monitoring stops the press, thus ensuring high process reliability. Micro fine droplets of lubricant are evenly and sparingly applied by air.

 

 

Performance characteristics

• 1 to 12 individually adjustable nozzles
• 3 modes of operation
• Relays for press stopping
• Storage tank level monitoring
• Maximum opening monitoring
   

Accessories

The large amount of spray chambers, nozzles and accessories ensures the precise, customised oiling of stamp strips and tools.

LubeCube

 

 

The perfect lubrication solution for every stamping process The patented LubeCube forms the core of our minimum-quantity lubrication systems, DigiLube and SAL, around which ingeniously customised lubrication systems can be developed. One LubeCube is used per nozzle or lubrication point. Compacted within the minimum of space, each individual LubeCube has all the necessary components, such as a pump, motor, control electronics and valve. Therefore, each nozzle is entirely individually controllable in respect of both the quantity of lubricant and the carrying air. Due to the extremely short distance between the pump and nozzle, excellent reaction times are achieved at the press when using the LubeCube in the on/off operation mode. The LubeCube is adjustable to your requirements The LubeCube is designed for several units to be modularly assembled to spray ramps and spray chambers. Since the lubricant, air and control lines of one LubeCube are directly connected to the next, only a single supply line to the ramp is necessary.

 

Additional LubeCubes, e.g. for intool lubrication and for the connection of smaller spray chambers, can be added afterwards without difficulty.

 

Performance characteristicsAir and lubricant outlet for 1 nozzle

• Maximum lubricant quantity: 2000 ml/h
• Maximum viscosity: 200 mm2/s
• 1 air valve
• 1 lubricant valve
• Precision gear pump
• Integrated pump monitoring

 

 

 

 

Digilube SDL

The flexible lubrication system for strips and tools The minimum-quantity lubrication system, the SDL B6, for strip and intool lubrication showcases the advantages of our well-proven and patented LubeCube system with its control focused on the basic functions. The quantity of the lubricant for the up to 6 nozzle outlets can be individually set. All tool-specific parameters can be stored. The DigiLube is synchronised with the press via a control input. Same allows for automatic adjustment of the lubricant quantity to the actual press stroke rate. Upon request, DigiLube systems can be modularly expanded with additional functions at any time.

 

Performance characteristics

• 1 to 6 individually controllable LubeCubes
• 3 function types
• Viscosity max: 200 mm2/s
• Max lubricant quantity per LubeCube: 2000 ml/h
• Relays for press stopping
• Storage tank level monitoring
• Compressed air monitoring

 

Accessories

A large number of spray chambers, nozzles and accessories enables the precise, customised lubrication of stamp strips and tools.

 

LubeCube boxes

For strip widths of up to 300 mm.

LubeCube ramps

For smaller lube boxes and intool lubrication.

Lube boxes

For connection to a LubeCube ramp.
For strip widths of up to 300 mm.

Lube nozzles

For direct lubrication of strips and for intool solutions.

Software

For integration into existing controls.

 

Digilube SDLA

The flexible lubrication system with extraction The SDLA is based on the cost-effective SDL B6 and also offers the advantages of our well-proven and patented LubeCube system. Additionally, the SDLA has a powerful and well-proven extraction unit, which effectively prevents the discharge of emissions. Due to the possibility to re-use filtered residual lubricants, the consumption of expensive lubricants is furthermore reduced. The lubricant quantity for the up to 6 nozzle outlets can be individually set. All tool-specific parameters can be stored. The DigiLube is synchronised with the press via a control input. Same allows for automatic adjustment of the lubricant quantity to the actual press stroke rate. Upon request, DigiLube systems can be modularly expanded with additional functions at any time.

 

Performance characteristics

• 1 to 6 individually controllable LubeCubes
• 3 function types
• Viscosity max: 200 mm2/s
• Max lubricant quantity per LubeCube: 2 000 ml/h
• Extraction unit with up to 4 filter levels
• Cost-effective, standardised standard filters
• Relays for press stopping
• Storage- and residual lubrication tank level monitoring
• Compressed air monitoring

 

Accessories

A large number of spray chambers, nozzles and accessories enables the precise, customised lubrication of stamp strips and tools.

 

LubeCube boxes

For strip widths of up to 300 mm.

LubeCube ramps

For smaller lube boxes and for intool lubrication.

Lube boxes

For connection to a LubeCube ramp.
For strip widths of up to 300 mm and also for special
solutions as per the profile examples herebelow.

 

 

Lube nozzles

For direct lubrication of strips and for intool solutions.

Software

For integration into existing controls.

 

SAL

 

Siegfried Advanced Lubrication SAL. This intelligent and modularly assembled lubrication system, fitted with the LubeCube, has virtually no limits. Furthermore, the system can be configurated, and – if necessary – also expanded, for the most demanding lubrication tasks.

 

 

In its simplest version, the system comprises of, apart from a control unit and ventilation, at least one LubeCube box or a LubeCube ramp and a storage canister.

 
Example 1:

• 1 lubricant storage canister
• 1 LubeCube box for strip lubrication
   

 
 

Up to 5 different lubrication circuits can be controlled for demanding tasks. For example, one lubrication circuit with one LubeCube box for strip lubrication and a second circuit with a LubeCube ramp for intool lubrication. For every lubrication circuit, any storage canister with the appropriate lubricant can be selected via the user interface. If required, the system can – also later on – be supplemented with a powerful extraction unit.

 
Example 2:

• 3 lubricant storage canisters
• 1 residual lubricant canister
• 1 lubrication circuit for the LubeCube box for strip lubrication
• 1 lubrication circuit for a LubeCube ramp for intool lubrication
• 1 lubrication circuit for residual lubricant recirculation from extraction
   

 
 
Example 3:

• 3 lubricant storage canisters
• 1 canister for cleaning agents
• 1 residual lubricant canister
• 2 LubeCube boxes for strip lubrication
• 4 LubeCube ramps for intool lubrication
• 2 extraction modules
   

 
 

Control unit The control unit has a 8,4" colour display with a touchscreen. All processes are displayed by the graphically animated user interface. The set parameters can be saved for any number of tools. Thus, even inexperienced operators can achieve quick and safe conversion and processing with optimal settings. The operation can be carried out either via any of Siegfried's SAS systems or via remote software directly via the operator terminal of the press control.

 

Performance characteristics

• 1 to 70 individually controllable LubeCubes
• 1 to 5 different lubricants
• 1 to 5 independent lubrication circuits
• Viscosity max: 200 mm2/s
• Max lubricant quantity per LubeCube: 2 000 ml/h
• Storage lubrication tank level monitoring
• Compressed air and pump run monitoring
• Menu and help system in various languages
• Storage of any amount of tool data

 

 

Accessories

A large number of spray chambers, nozzles and accessories enables the
precise, customised lubrication of stamp strips and tools.

 

LubeCube boxes

For strip widths of up to 1 200 mm. With extraction device, if required.

LubeCube ramps

For smaller spray chambers and intool lubrication.

Lube boxes

For connection to a LubeCube ramp.
For strip widths of up to 1200 mm or if required
also for special solutions.

Lube nozzles

For direct lubrication of strips and for intool solutions.

 

 

Suction unit SAM

Clean environment when stamping In order to achieve perfectly even minimum lubrication of stamping strips, fine spraying of the lubricant by the corresponding nozzles is required. Process-related and dependant on the utilised lubrication, undesired emissions could develop outside the spray chamber. The modular suction unit SAM effectively prevents leakage. Furthermore, the possible re-use of filtered residual lubricants could result in savings on expensive lubricants. The system can be fitted with up to 4 filter levels, according to customer requirements.

 

Performance characteristics

• Variable, 4-level filter system
• Activated charcoal filter: optional
• Filter and low-pressure monitoring
• Residual oil recycling
• Latch system for easy maintenance